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Chapter 1A of 16

Reciprocating Engines

The Four-Stroke Cycle

  1. 1.
    Intake: the intake valve opens, and the piston moving down draws the fuel-air mixture into the cylinder.
  2. 2.
    Compression: with both valves closed, the piston moves up and squeezes the mixture. The spark plug fires near the top of this stroke. Timing is set to fire before top dead center, so the mixture has time to get burning and peak pressure lands just after TDC.
  3. 3.
    Power: the burning, expanding mixture pushes the piston down. This is the stroke that makes the engine's usable power.
  4. 4.
    Exhaust: the exhaust valve opens, and the piston moving up pushes out the burned gases.

Valve overlap is the short moment at the end of the exhaust stroke and start of the intake stroke when both valves are open. It helps sweep out the last of the exhaust gas and can improve volumetric efficiency. The exact timing varies from engine to engine.

Engine Configurations

  • •Horizontally opposed: by far the most common layout in general aviation piston engines. The cylinders sit in two banks directly across from each other, giving good balance and a low profile.
  • •Radial: cylinders arranged in a circle around the crankshaft. They used to be common on bigger, more powerful piston aircraft. Today you'll mostly see them on vintage aircraft and warbirds.
  • •In-line: cylinders in a single row. Less common in aviation than the other two.

Detonation vs. Preignition

These are two different kinds of abnormal combustion, and people mix them up all the time:

  • •Detonation: part of the fuel-air mixture explodes almost instantly, in an uncontrolled way, after the normal spark has already started combustion. It causes a sharp pressure spike and the classic "knock," and it can quickly damage pistons, cylinder heads and rings. Common causes are fuel with too low an octane rating for the engine, a mixture that's too lean at high power, too much manifold pressure for the RPM, and high cylinder head temperatures.
  • •Preignition: the mixture lights before the spark plug fires at its normal time. Something hot in the combustion chamber sets it off early: a glowing carbon deposit, an overheated spark plug electrode or a sharp edge sticking out.

⚠️ Exam distinction: detonation happens after normal ignition, and it's caused by mixture, pressure and temperature conditions. Preignition happens before normal ignition, and it's caused by a physical hot spot in the chamber. They can happen together, and each can encourage the other, but they're different things with different root causes.

Horsepower and Compression Ratio

Brake horsepower (BHP) is the usable power at the engine's output shaft, measured on a dynamometer. Indicated horsepower is different: it's the theoretical power from cylinder pressure alone, before friction losses are taken out.

Compression ratio compares the cylinder's volume at the bottom of the stroke with its volume at the top (TDC). A higher ratio usually means better thermal efficiency, but it also makes the engine more prone to detonation. That's why higher-compression engines need higher-octane fuel.

Engine Construction

  • •Crankcase: the structural housing that holds the crankshaft and supports the cylinders. Usually a split or one-piece aluminum alloy casting.
  • •Crankshaft: turns the pistons' up-and-down motion into rotation. Passages inside it often carry oil to the connecting rod bearings.
  • •Connecting rods: link each piston to the crankshaft and pass the combustion force on to turn it.
  • •Cylinders: usually a steel barrel with an aluminum alloy head, which gets rid of heat well. On most GA piston engines they have fins on the outside to help air cooling.

Sample Questions

10 questions drawn from across the course. Pick an answer for each, then check your score.

0 of 10 answered

1.During which stroke of the four-stroke cycle does the spark plug normally fire?

2.How does a gas turbine engine's combustion process differ fundamentally from a reciprocating engine's?

3.During a differential compression test, where is regulated shop air introduced into the cylinder?

4.Why is a manifold pressure gauge an essential instrument on an engine with a constant-speed propeller?

5.What distinguishes overheat detection from fire detection in an engine fire protection system?

6.What is the purpose of an engine accessory gearbox (accessory case)?

7.What is the key difference between a wet sump and a dry sump lubrication system?

8.Why can a magneto-equipped reciprocating engine continue running even with a completely dead battery?

9.What creates the pressure drop that draws fuel into the airstream in a float-type carburetor?

10.What is the primary purpose of the fuel pressure regulator in an engine fuel system?

Answer all 10 questions to see your score.

What's in the full course

  • 📖 All 16 study chapters
  • ✏️ All 110 questions, with answers and references
  • ⏱️ Timed mock exams that match the real test
  1. 1AReciprocating Engines
  2. 1BTurbine Engines
  3. 1CEngine Inspection
  4. 1DEngine Instrument Systems
  5. 1EEngine Fire Protection Systems
  6. 1FEngine Electrical Systems
  7. 1GLubrication Systems
  8. 1HIgnition and Starting Systems
  9. 1IFuel Metering Systems
  10. 1JEngine Fuel Systems
  11. 1KInduction and Engine Airflow Systems
  12. 1LEngine Cooling Systems
  13. 1MEngine Exhaust and Reverser Systems
  14. 1NPropellers
  15. 1OUnducted Fans
  16. 1PAuxiliary Power Units
Full course coming soon